Technical Release

LOGGING INJURIES ON MECHANIZED OPERATIONS IN THE SOUTH

Studies/Surveys: safety

October 2003
03-R-39

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INTRODUCTION: Using proprietary, “blended” data supplied by four cooperating Workers’ Compensation Insurance (WCI) providers, Virginia Tech researchers conducted a comprehensive analysis of 315 randomly-selected logging accidents and injuries occurring on feller-buncher / grapple skidder operations in the South (TX to VA) in 2001. The study was a follow-up to a similar VT logging injury analysis completed five years earlier (see FRA TR 99-R-2).

FINDINGS:

  • 44 of all the injuries occurred to workers with less than one year with their current employer, while workers with five or more years on the job incurred only 24 of the sample injuries.
  • 43 of the injuries occurred in the woods; 38 on the log deck; 12 on the highway; and 3 in the shop.
  • For all workers, the most frequent task being performed when an injury occurred was operating a chain saw (30); performing equipment maintenance or repair (18); driving a truck (12); operating a skidder, feller-buncher, or loader (11); mounting or dismounting (8); and walking (5).
  • The most frequently injured worker was an equipment operator (38 of all injuries); followed by deckhand (27); truck driver (22); and supervisor (8).
  • Equipment operators were injured while performing maintenance or repair (31); operating their machine (27); operating a chain saw (14); or mounting/dismounting their machine (13).
  • Deckhands were injured while delimbing (58); felling (25); lifting something (4); or walking around the landing (2).
  • Truck drivers were injured while driving a log truck (48); binding the load (12); dismounting the truck (10); performing maintenance (7).
  • For all workers, 46 of the injuries involved being “struck by” or “struck against” something (usually a tree, limb or log, occasionally a machine); 20 were falls; 10 were motor vehicle accidents; 8 were from overexertion; and 3 involved a body part being “caught in” machinery.
  • Injuries were about evenly divided between strains/sprains (21); contusions (20); fractures (20); lacerations (17); and “other” (22) injuries including burns, foreign object in eye, repetitive motion, amputation, heart attack, etc.
  • The Table below provides a comparison of the task being performed when an injury occurred for operations exclusively using mechanical delimbing devices (i.e. pull-through or stroke delimbers) versus those employing manual chainsaw delimbing/topping.

  • The Table below provides a comparison of the task being performed when an injury occurred for operations located in the Southeast region (VA, NC, SC, GA, FL) versus operations located in the Southcentral region (AL, MS, TN, LA, AR, TX).

  • Truck drivers who were injured in a motor vehicle accident were more often driving a loaded log truck (79) than an unloaded one (21).
  • The single most common accident incurred by equipment operators was to suffer a sprain/strain as a result of being struck by a machine or part while performing maintenance or repair.
  • The single most common accident incurred by deckhands was to suffer a contusion or laceration as a result of being struck by a log or limb while delimbing/topping trees at the landing.
  • 60 of all the sample injuries occurred during the 6-month spring/summer period between March and August.
  • 50 of the sample injuries resulted in one or more days of “lost time.”

Some interesting comparisons with the 1996 study results can be noted:

An equipment operator was the most frequently injured worker in 2001 – in 1996 it was a deckhand. This may be because deckhands comprised a smaller percentage of the mechanized logging workforce in 2001 than they did in 1996.

Equipment operators in 2001 were less frequently injured while mounting or dismounting their machine than they were in 1996 (13 versus 23). Perhaps logging equipment manufacturers have improved safe access to their machines.

The percentage of chain saw-related injuries has not changed from 1996 (30) to 2001 (30)—even on operations with mechanized delimbing, 21 of the accidents still involve the use of a chain saw. As in 1996, this likely relates to the continuing necessity to manually fell and/or delimb the occasional oversize or difficult-to-access tree that cannot be routinely processed by a machine.

In 2001, a log truck driver’s cause of injury was more frequently due to a motor vehicle accident (48) then in 1996 (35). More traffic on the highways?

Tal Roberts, Research Associate
Bob Shaffer, Professor of Forestry Operations
Forestry Department
Virginia Tech
Blacksburg, Virginia 24061

STAFF COMMENT: This study was partially funded by the Timber Harvesting and Transportation Safety (THATS) Foundation, and FRA’s Southwide Safety Committee provided substantial project support. Complete details including the study methodology, statistical analysis, and results will soon be published as an FRA report.

Reviewed by:
Larry Davis
Southeastern Technical Division Forester

 

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