Technical Release

MAINTENANCE AND REPLACEMENT OF EQUIPMENT WINDOWS

Equipment: maintenance

June 2002
02-R-20

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INTRODUCTION: The cabs on heavy equipment have been designed to protect the operators in a variety of ways. Enclosed cabs often have windows made of polycarbonate material. This material requires special care and may lose its ability to protect the operator as the machine ages. It is important to know how to maintain this material, and to know when it has lost its protective properties.

GENERAL FEATURES: The material of which windows and skylights on equipment are made is often called plexiglass. Often the equipment has no additional window bars or other steel structure to protect the operator. This plexiglass is often a General Electric product called Lexan, which is a safety glazing material. However, this material deteriorates with age and loses some of its strength, due to the effects of sunlight. Working conditions, cleaning methods, and impacts from rocks, branches, or debris can also affect its integrity over time.

Fig. 1: Plexiglass windows discolor and lose strength with age, or as a result of inappropriate maintenance.

OPERATION: Lexan window and skylight material must be replaced when it:

1) is four years old, regardless of appearance;
2) becomes yellow or hazed;
3) is scratched on either side with scratches that can be felt with the fingernail (.003 of an inch or more);
4) has cracks coming from edges or mounting holes, or fine cracks in the surface area;
5) has contacted any fluids that have caused cloudiness.

Any of these conditions can cause Lexan to lose enough strength to prevent its protecting the operator as designed.

MAINTENANCE OF LEXAN: Weakened conditions can result from cleaning with inappropriate cleaning solvents. Normal window cleaning fluids, especially those containing ammonia, fuel or brake cleaner, or ether may damage Lexan. Follow these guidelines:

  • Pre-rinse glazing with water to remove gritty substances.
  • Wash glazing with a mild solution of household liquid detergent and warm water. (Lemon Pledge is recommended for Lexan or Marguard. It provides a waxy protective cover.)
  • Apply cleaner with sponge or soft cloth. Rinse well with water, and dry with a clean chamois cloth or soft rubber squeegee.
  • Do not use abrasive or highly alkaline cleaners.
  • Impacts from branches and stems, as well as overtightening of the frame hardware can cause cracks. ¥ Do not operate windshield wipers on a dry surface.
  • Do not clean with metal blades or scrapers.

The original equipment manufacturer, your local dealer, or a local glass retailer can provide the proper maintenance information regarding your window glazing.

Dan Phillips
The Oliver Stores
21 Freedom Park
Bangor, Maine 04401
207/848-7840

Reviewed By:
Patrick Hackley
Northeastern Technical Division Forester

 

Forest Resources Association Inc.
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